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D WIMA MKP-X2 Metallized Polypropylene (PP) RFI-Capacitors Class X2 PCM 7.5 mm to 27.5 mm Special Features Reliable self-healing High degree of interference suppression due to good attenuation and low ESR According to RoHS 2002/95/EC Electrical Data Capacitance range: 1000 pF to 2.2 mF Rated voltages: 275 VAC Capacitance tolerances: 20%, 10% Operating temperature range: -55) C to +105) C Climatic test category: 55/105/56/B in accordance with IEC Insulation resistance at +20+ C: C ! 0.33 mF: & 15 x 10 3 M C > 0.33 mF: & 5000 sec (M x mF) Measuring voltage: 100 V/1 min. Dissipation factors at + 20) C: tan d at f 1 kHz 10 kHz 100 kHz Approvals: Country Germany USA/Canada Plastic film Vacuum-deposited electrode Metal contact layer (schoopage) Terminating wire Typical Applications Class X2 RFI applications to meet EMC regulations Capacitors connected to the mains between phase and neutral or phase conductors Installation category II in accordance with IEC 60664, pulse peak voltage ! 2.5 kV Test specifications: In accordance with DIN EN 132 400 Maximum pulse rise time: 100 V/msec at U pp = 390 V Test voltage: C ! 1.0 mF: 2200 VDC, 2 sec. C > 1.0 mF: 1800 VDC, 2 sec. Reliability: Operational life > 300 000 hours Failure rate < 2 fit (0.5 x Ur and 40) C) C ! 0.1 mF ! 10 x 10-4 ! 20 x 10-4 ! 90 x 10-4 Authority VDE UL UL 0.1 mF < C ! 1.0 mF ! 20 x 10-4 ! 60 x 10-4 - Symbol C > 1.0 mF ! 30 x 10-4 - - Approval-No. 40003472 E 134915 E 100438 Construction Dielectric: Polypropylene (PP) film Capacitor electrodes: Vacuum-deposited Internal construction: Specification DIN EN 132 400 IEC 60384-14/2 UL 1414 (250 VAC) C 22.2 No. 1 (250 VAC) UL 1283 (305 VAC) C 22.2 No. 8 (305 VAC) USA/Canada Mechanical Tests Pull test on leads: 10 N in direction of leads according to IEC 60068-2-21 Vibration: 6 hours at 10 ... 2000 Hz and 0.75 mm displacement amplitude or 10 g in accordance with IEC 60068-2-6 Low air density: 1kPa = 10 mbar in accordance with IEC 60068-2-13 Bump test: 4000 bumpst at 390 m/sec2 in accordance with IEC 60068-2-29 Packing Available taped and reeled up to and including case size 15 x 26 x 31.5 / PCM 27.5 mm. Encapsulation: Solvent-resistant, flame-retardent plastic case with epoxy resin seal, UL 94 V-0 Terminations: Tinned wire. Marking: Colour: Red. Marking: Black. Detailed taping information and graphs at the end of the catalogue. For further details and graphs please refer to Technical Information. 09.06 89 D WIMA MKP-X2 Continuation General Data Capacitance 1000 1500 2200 3300 4700 6800 0.01 pF " " " " " mF 275 VAC* W 4 4 4 4 4 4 4 5 4 5 4 5 5 5 5.7 6 6 8 5 6 6 7 9 8 11 9 8.5 10.5 10.5 11 11 13 15 17 H 9 9 9 9 9 9 9 11 9 11 9 11 10.5 11 12.5 12.5 12.5 12 11 12.5 12.5 14 14 15 14 16 18.5 19 19 21 21 24 26 29 L 10 10 10 10 10 10 10 13 10 13 10 13 10.3 13 10.3 13 13 13 18 18 18 18 18 18 18 18 26.5 26.5 26.5 26.5 26.5 31.5 31.5 31.5 PCM** 7.5 7.5 7.5 7.5 7.5 7.5 7.5* 10* 7.5* 10* v 7.5* 10 v 7.5* v 10* v 7.5* v 10* v 10 v 10* v 15* v 15* v 15* v 15* v 15* 15* v 15* 15* v 22.5* v 22.5* v 22.5* v 22.5* v 22.5* v 27.5* v 27.5 v 27.5 0.015 " 0.022 " 0.033 " 0.047 " 0.068 " 0.1 mF 0.15 " 0.22 " 0.33 " 0.47 " 0.68 " 1.0 1.5 2.2 mF " " * f = 50/60 Hz ** PCM = Printed circuit module = lead spacing Certified for 250 VAC in accordance with UL/CSA. v W L Additionally certified for 305 VAC in accordance with UL/CSA. * On ordering please state the required PCM and box size. If not specified, smaller PCM or box size will be booked. d = 0.6 l if PCM<15 d = 0.8 l if PCM&15 6 -2 d H Dims. in mm. Taped version see page 104. Rights reserved to amend design data without prior notification. PCM at the lead exit points (G 0.4) 90 09.06 D Recommendation for Processing and Application of Through-Hole Capacitors Soldering Process A preheating of through-hole WIMA capacitors is allowed for temperatures T max < 100 C. In practice a preheating duration of t < 5 min. has been proven to be best. Single wave soldering Soldering bath temperature: T < 260 C Immersion time: t < 5 sec Double wave soldering Soldering bath temperature: T < 260 C Immersion time: 2 x t < 3 sec Wave soldering T 260 240 220 200 180 160 140 120 100 80 60 40 20 [C] see detailenlargement 2s 3s 10 s t 30 60 90 120 150 180 210 240 [sec] Temperature/time graph for the maximum permissible solder bath temperature for the wave soldering of through-hole WIMA capacitors WIMA Quality and Environmental Philosophy ISO 9001:2000 Certification ISO 9001:2000 is an international basic standard of quality assurance systems for all branches of industry. The approval according to ISO 9001:2000 of our factories by the VDE inspectorate certifies that organisation, equipment and monitoring of quality assurance in our factories correspond to internationally recognized standards. WIMA Environmental Policy All WIMA capacitors, irrespective of whether through-hole devices or SMD, are made of environmentally friendly materials. Neither during manufacture nor in the product itself any toxic substances are used, e.g. - - - - - Lead PCB CFC Hydrocarbon chloride Chromium 6+ - - - - - PBB/PBDE Arsenic Cadmium Mercury etc. RoHS Compliance According to the RoHS Directive 2002/95/EC certain hazardous substances like e.g. lead, cadmium, mercury must not be used any longer in electronic equipment as of July 1st, 2006. For the sake of the environment WIMA has refraind from using such substances since years already. WIMA WPCS The WIMA Process Control System (WPCS) is a quality surveillance and optimization system developed by WIMA. WPCS is a major part of the quality-oriented WIMA production. Points of application of WPCS during production process: incoming material inspection metallization film inspection schoopage pre-healing lead attachment cast resin preparation/ encapsulation " 100% final inspection " AQL check " " " " " " " We merely use pure, recyclable materials for packing our components, such as: " " " " carton cardboard adhesive tape made of paper polystyrene Tape for lead-free WIMA capacitors We almost completely refrain from using packing materials such as: " foamed polystyrene (Styropor(R)) " adhesive tapes made of plastic " metal clips DIN EN ISO 14001:2005 WIMA's environmental management has been established in accordance with the guidelines of DIN EN ISO 14001:2005. The certification has been granted in June 2006. 16 09.06 D Typical Dimensions for Taping Configuration Vh P2 P H1 H W2 P1 Diagram 1: PCM 2.5/5/7.5mm W0 D0 F P0 P d P W W1 H1 t P1 P1 H d F P0 P2 P2 F d P0 Diagram 2: PCM 10/15 mm Diagram 3: PCM 22.5 and 27.5*mm *PCM 27.5 taping possible with two feed holes between components Dimensions for Radial Taping Designation Carrier tape width Hold-down tape width Hole position Hold-down tape position Feed hole diameter Pitch of component Feed hole pitch Feed hole centre to lead Hole centre to component centre Feed hole centre to bottom edge of the component Feed hole centre to top edge of the component Lead spacing at upper edge of carrier tape Lead diameter Component alignment Total tape thickness Package (see also page 105) Unit v Symbol PCM 2.5 taping W W0 W1 W2 D0 P P0 P1 P2 Hv H1 F d Dh t v PCM 5 taping 18.0 p0.5 for hot-sealing 6.0 adhesive tape 9.0 p0.5 0.5 to 3.0 max. 4.0 p0.2 12.7 p1.0 PCM 7.5 taping 18.0 p0.5 for hot-sealing 12.0 adhesive tape 9.0 p0.5 0.5 to 3.0 max. 4.0 p0.2 12.7 p1.0 PCM 10 taping* 18.0 p0.5 for hot-sealing 12.0 adhesive tape 9.0 p0.5 0.5 to 3.0 max. 4.0 p0.2 25.4 p1.0 PCM 15 taping* 18.0 p0.5 for hot-sealing 12.0 adhesive tape 9.0 p0.5 0.5 to 3.0 max. 4.0 p0.2 25.4 p1.0 PCM 22.5 taping 18.0 p0.5 for hot-sealing 12.0 adhesive tape 9.0 p0.5 0.5 to 3.0 max. 4.0 p0.2 38.1 p1.5 PCM 27.5 taping 18.0 p0.5 12.0 for hot-sealing adhesive tape 18.0 p0.5 for hot-sealing 6.0 adhesive tape 9.0 p0.5 0.5 to 3.0 max. 4.0 p0.2 12.7 p1.0 12.7 p0.3 5.1 p0.5 6.35 p1.3 16.5 p0.3 18.5 p0.5 H+Hcomponent < H1 32.25 max. 2.5 p0.5 0.4 p0.05 p 2.0 max. 0.7 p0.2 cumulative pitch error max. 1.0 mm/20 pitch 9.0 p0.5 0.5 to 3.0 max. 4.0 p0.2 * 38.1 p1.5 or 50.8 p1.5 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 3.85 p0.7 6.35 p1.3 16.5 p0.3 18.5 p0.5 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 2.6 p0.7 6.35 p1.3 16.5 p0.5 18.5 p0.5 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 7.7 p0.7 12.7 p1.3 16.5 p0.5 18.5 p0.5 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 5.2 p0.7 12.7 p1.3 16.5 p0.5 18.5 p0.5 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 7.8 p0.7 19.05 p1.3 16.5 p0.5 18.5 p0.5 12.7 p0.3 5.3 p0.7 19.05 p1.3 16.5 p0.5 18.5 p0.5 cumulative pitch error max. 1.0 mm/20 pitch H+Hcomponent < H1 32.25 max. 5.0 +0.8 -0.2 H+Hcomponent < H1 24.5 to 31.5 7.5 p0.8 H+Hcomponent < H1 25.0 to 31.5 10.0 p0.8 H+Hcomponent < H1 26.0 to 37.0 15 p0.8 0.8 +0,08 -0.05 H+Hcomponent < H1 30.0 to 43.0 22.5 p0.8 0.8 +0,08 -0.05 H+Hcomponent < H1 35.0 to 45.0 27.5 p0.8 0.8 -0.05 p 3.0 max. 0.7 p0.2 +0.08 0.5 p0.05 p 2.0 max. 0.7 p0.2 ROLL/AMMO 0.5 +0.06 p0.05 or 0.6 -0.05 0.5 +0,06 p0.05 or 0.6 -0.05 p 3.0 max. 0.7 p0.2 p 3.0 max. 0.7 p0.2 52 p2 B 58 p2 or 66 p2 p 3.0 max. 0.7 p0.2 AMMO p 3.0 max. 0.7 p0.2 54 p2 B 60 p2 68 p2 depending on PCM and component dimensions REEL P 360 max. P 30 p1 B 52 p2 58 p2 depending on comp. dimensions REEL P 360 max. P 30 p1 REEL P 500 max. P 25 p1 see details page 107. Dims in mm. Please clarify customer-specific deviations with the manufacturer. Please give H" dimensions and desired packaging type when ordering. Diameter of leads see General Data. 104 09.06 * PCM 10 and PCM 15 can be crimped to PCM 7.5. Position of components according to PCM 7.5 (sketch 1). P 0 = 12.7 or 15.0 is possible |
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